Dewalt 745 vs. 7491 Table Saw Showdown

If you’re in the market for a new table saw, you’ve probably come across two popular options: the Dewalt 745 and the Dewalt 7491.

Both of these power-packed tools can make your woodworking projects a breeze, but there are some key differences that might sway your decision one way or the other.

FeatureDewalt 745Dewalt 7491
PortabilityLightweight and portableHeavier but stable
Rip Capacity20 inches to the rightImpressive 32-1/2 inches
Fence DesignRack and pinionTelescoping
Price PointBudget-friendlySlightly pricier
Power and Performance15-amp motorRobust 32-amp motor
Dust CollectionBasic dust portImproved dust collection
Safety FeaturesBlade guard, anti-kickback,Includes flesh-sensing
riving knifetechnology
Warranty3-year limited warranty3-year limited warranty

1. Portability

Dewalt 745: This saw is a compact beast, weighing in at around 45 pounds. Its portable design makes it an excellent choice for contractors and DIY enthusiasts who need to transport their saw to different job sites regularly. The 745’s compact size also means it won’t hog too much space in your workshop.

Dewalt 7491: On the other hand, the 7491 is slightly bulkier, weighing about 90 pounds. While it’s not as portable as the 745, it compensates with added stability. If you have a dedicated workshop and don’t need to move your saw around often, the 7491’s sturdier build might be preferable.

Winner: If portability is your top priority, the Dewalt 745 takes the crown.

2. Rip Capacity

When it comes to table saws, rip capacity can make or break a deal. It determines how wide a board you can cut, and that’s where these two saws differ.

Dewalt 745: This saw has a decent 20-inch rip capacity to the right of the blade. It’s great for smaller to medium-sized projects, and you can easily tackle plywood sheets and 2x4s without much fuss.

Dewalt 7491: The 7491, on the other hand, boasts an impressive 32-1/2-inch rip capacity. If you often work with larger materials or need to make wide cuts, this saw has a significant advantage.

Winner: For wider rip capacity and versatility, the Dewalt 7491 wins this round.

3. Fence Design

The fence on your table saw is critical for accurate and clean cuts. Let’s see how these two models stack up.

Dewalt 745: The 745 features a rack and pinion fence system. It’s easy to adjust and locks securely in place, ensuring precise cuts every time.

Dewalt 7491: The 7491 boasts Dewalt’s patented telescoping fence system, which provides superb accuracy and stability. It’s especially beneficial when handling larger pieces of wood.

Winner: The Dewalt 7491 edges ahead with its telescoping fence system, offering superior precision.

4. Price Point

Budget is always a factor when making a purchase decision, so let’s talk dollars and cents.

Dewalt 745: This model is generally more budget-friendly compared to the 7491. It offers great value for its performance and features.

Dewalt 7491: The 7491 is a bit pricier due to its larger rip capacity and advanced fence system.

Winner: If you’re on a tighter budget, the Dewalt 745 wins the affordability contest.

5. Power and Performance

Dewalt 745: The 745 comes with a powerful 15-amp motor that can handle most cutting tasks with ease. It’s a workhorse for standard woodworking projects and offers consistent performance.

Dewalt 7491: The 7491 packs an even more robust 32-amp motor, which makes it a true heavyweight when it comes to cutting through thick hardwoods and tough materials. If you frequently tackle demanding projects, the 7491’s power can be a game-changer.

Winner: In terms of sheer power and performance, the Dewalt 7491 stands out as the victor.

6. Dust Collection

Keeping your workspace clean and dust-free is essential for safety and comfort. Let’s see how these two saws handle dust collection.

Dewalt 745: The 745 has a basic dust port, which can be connected to a shop vac for effective dust extraction. However, it might not capture all the dust generated during cutting.

Dewalt 7491: The 7491 comes with an improved dust collection system that’s more efficient at keeping your workspace clean. It has a larger dust port and better internal design for superior dust extraction.

Winner: For cleaner and healthier working conditions, the Dewalt 7491 takes the lead.

7. Safety Features

Safety should always be a top priority when working with power tools. Let’s examine the safety features of these saws.

Dewalt 745: The 745 includes essential safety features like a blade guard, anti-kickback pawls, and a riving knife. These features provide a good level of protection.

Dewalt 7491: The 7491 also comes with these safety features, but it adds a useful feature called a “flesh-sensing technology” system. This system can detect contact with skin and automatically stop the blade within milliseconds, reducing the risk of severe injuries.

Winner: In terms of advanced safety features, the Dewalt 7491 is the clear winner, thanks to its flesh-sensing technology.

8. Warranty

A good warranty can provide peace of mind and protect your investment. Let’s compare the warranties offered for these saws.

Dewalt 745: The 745 typically comes with a 3-year limited warranty, which covers defects in materials and workmanship.

Dewalt 7491: The 7491 offers a similar 3-year limited warranty.

Winner: In terms of warranty, it’s a tie. Both the Dewalt 745 and Dewalt 7491 provide a 3-year limited warranty, ensuring that you’re covered against manufacturing defects.

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