Dewalt 7480 vs. 7491: Which is Better?

If you’re in the market for a new table saw, chances are you’ve come across the Dewalt 7480 and Dewalt 7491 models. These two saws are popular choices among woodworkers and DIY enthusiasts, but they do have some key differences that could influence your decision.

FeatureDewalt 7480Dewalt 7491
Power and Performance15-amp motor, 4,800 RPM32-amp motor, 4,900 RPM
Portability and SizeCompact and lightweightBulkier and heavier
Fence System24.5 inches of rip capacity32.5 inches of rip capacity
PriceBudget-friendlyHigher price point
Safety FeaturesBlade guard, anti-kickback pawlsElectronic brake system
Dust CollectionBasic dust collection systemImproved dust collection system
Accessories and Add-OnsBasic accessoriesMore accessories bundled
Warranty and SupportStandard limited warrantyExtended warranty options

1. Power and Performance

Dewalt 7480:

  • The Dewalt 7480 is powered by a 15-amp motor, which is quite robust for most woodworking tasks.
  • It has a maximum no-load speed of 4,800 RPM, ensuring smooth and efficient cuts.
  • With a 24-tooth carbide blade, it can handle various materials, including hardwoods and softwoods.

Dewalt 7491:

  • The Dewalt 7491 boasts a more powerful 32-amp motor, providing increased cutting capacity.
  • It has a slightly higher no-load speed of 4,900 RPM, which can make a difference in cutting through dense materials.
  • Equipped with a 24-tooth carbide blade as well, it’s designed for heavy-duty cutting tasks.

Example: Imagine you’re working on a project that involves cutting through thick oak boards. The Dewalt 7491’s higher amperage and slightly faster speed will allow you to breeze through these tough materials with ease, while the Dewalt 7480 might struggle a bit.

2. Portability and Size

Dewalt 7480:

  • The Dewalt 7480 is a compact and lightweight table saw, making it easy to move around the job site or your workshop.
  • It has a smaller tabletop, which might be a limitation for larger projects but a boon for space-constrained areas.

Dewalt 7491:

  • The Dewalt 7491 is a bit bulkier and heavier, which can be a drawback if you need to transport it frequently.
  • However, its larger tabletop provides more workspace, ideal for handling larger materials and making precise cuts.

Example: If you have a small workshop and need a saw that can be tucked away when not in use, the Dewalt 7480’s compact size could be the better choice. On the other hand, if you often work with larger pieces of wood and require more workspace, the Dewalt 7491’s larger table might be more suitable.

3. Fence System

Dewalt 7480:

  • The Dewalt 7480 comes with a rack and pinion fence system that’s known for its accuracy and ease of adjustment.
  • It provides 24.5 inches of rip capacity, which is suitable for many woodworking projects.

Dewalt 7491:

  • The Dewalt 7491 also features a rack and pinion fence system, but it offers a more generous 32.5 inches of rip capacity.
  • This extra rip capacity is particularly useful when you’re working with large sheets of plywood or long boards.

Example: For tasks that require precise and lengthy rip cuts, such as building cabinets or working with sheet goods, the Dewalt 7491’s extended rip capacity can save you time and effort compared to the Dewalt 7480.

4. Price

Dewalt 7480:

  • The Dewalt 7480 is generally more budget-friendly, making it a great choice for those looking for a reliable table saw without breaking the bank.

Dewalt 7491:

  • The Dewalt 7491, with its enhanced features, does come at a higher price point. It’s an investment for serious woodworkers.

Example: Consider your budget carefully. If you’re just starting and need a solid table saw for occasional projects, the Dewalt 7480 provides excellent value. However, if you’re a professional woodworker with demanding tasks, the Dewalt 7491’s higher upfront cost may be justified by its enhanced capabilities.

5. Safety Features

Dewalt 7480:

  • The Dewalt 7480 comes with essential safety features like a blade guard and anti-kickback pawls to protect you from potential accidents.
  • It’s a reliable option for safety-conscious woodworkers.

Dewalt 7491:

  • The Dewalt 7491 also includes standard safety features, but it goes a step further with an electronic brake system that stops the blade quickly when you release the trigger.
  • This added safety measure can be crucial in preventing accidents during intense cutting sessions.

Example: If you prioritize safety above all else, the Dewalt 7491’s electronic brake system provides an extra layer of protection, especially when you’re dealing with powerful cuts that demand precision and quick reactions.

6. Dust Collection

Dewalt 7480:

  • The Dewalt 7480 has a basic dust collection system that helps keep your workspace cleaner, but it might not capture all the dust generated during operation.

Dewalt 7491:

  • The Dewalt 7491 features an improved dust collection system with a larger dust port, enhancing its ability to maintain a cleaner work environment.

Example: If you’re working in a small space or need to minimize dust for health reasons, the Dewalt 7491’s superior dust collection system can make a significant difference in keeping your workspace tidy and safe.

7. Accessories and Add-Ons

Dewalt 7480:

  • The Dewalt 7480 typically comes with a basic set of accessories, including a miter gauge and push stick.
  • You can find compatible accessories and add-ons to enhance its functionality.

Dewalt 7491:

  • The Dewalt 7491 often includes more accessories, such as a rolling stand and a dado blade compatibility kit.
  • These extras can save you money and provide additional convenience.

Example: Consider your needs and whether the included accessories align with your woodworking plans. If the Dewalt 7491’s bundled extras are items you would purchase separately, it could be a cost-effective choice.

8. Warranty and Support

Dewalt 7480:

  • The Dewalt 7480 typically comes with Dewalt’s standard limited warranty, which covers defects in materials and workmanship for a specified period.
  • Dewalt is known for its reliable customer support.

Dewalt 7491:

  • The Dewalt 7491 often comes with an extended warranty or additional support options, reflecting its higher-end status.
  • This can provide peace of mind for long-term use.

Example: If you plan to use your table saw extensively and want extended coverage, the Dewalt 7491’s warranty and support options might tip the scales in its favor.

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